CUSTOM ECU

Custom ECU Design

After your prototype controls have been developed using
OpenECU and all your hardware requirements are defined,
Pi Innovo is the perfect partner for your production ECUs.

Examples of custom applications currently being discussed are:
- Primary Flight Control Unit
- Vehicle Controls Unit (VCU)
- HUMS – Health and Usage Monitoring System
- Battery Management System (BMS)
- IC Engine Controls (hybrid systems)
- IMU – Dual redundant for autonomous vehicle (not OTS OpenECU)

Pi Innovo specializes in providing low to medium-volume
custom ECU solutions leveraging our expertise in the design,
development and manufacturing of Electronic Control Units, to
create an ECU that meets your specific application requirements,
safety goals, cost targets, and development budget. Our proven
engineering experience combined with our manufacturing
capability delivers pre-production and production-ready custom
ECUs adhering to the highest level of functional safety
requirements.

For commercial aviation, Pi Innovo was a key partner supporting Lycoming in the iE2 Integrated Electronic Engine program. Pi Innovo’s support included:

- Designed Functional Safety concept for FADEC (Full Authority Digital Engine Control)
- DO 178-B - Involved in all portions of the life cycle
- Change impact analysis - Involved in change management board
- Production software testing - prototyping
- Prototype Software Development / testing / proof of concept - Flight
- System Requirements
- Engine verification testing for production
- HAZOP
- Control Architecture
- Flight calibration
- Wrote test plans (DO 160)
- Sensor sensitivity analysis

For automotive ECUs, Pi Innovo utilizes the V-Model Development Process to develop Custom safety critical ECUs in conformance with ISO 26262. All development projects will generate a Quality Plan to clearly define the project deliverables and set the framework for the project. The process can be tailored to meet customer specific requirements.

Recent developments include multiple programs using ISO 26262 ASIL D functional Safety processes:
- Electric Vehicle Supervisory Control (VCU)
- IMU for Autonomous Vehicle - Full dual-redundant design, 6 degree of freedom, thermal and orthogonality compensation
- Park Brake Module

Other safety critical applications include:
- Engine Controller with electric throttle control
- ESC /TCS / ABS controller for military program